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Experience & Technology for Automotive

From customer schedules and EDI to master scheduling. From constraint based scheduling to KANBAN. From supplier performance analysis to quality control and SPC.

All YOU NEED
Wether you are OEM, TIER-1 , TIER-2 or TIER-3. IFS Cloud offers a full ERP suite which fullfills requirements of automotive industry companies.

IFS Manufacturing solutions for your advanced business cases

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Deep Functionality for the Steel Industry

The steel and metal industry requires specific solutions in most processes. IFS Cloud ERP offers ready to use solutions which were developed with years of experience.

SOME SECTOR SPECIFIC SOLUTION EXAMPLES
Traceability (from foundry reference to end products), milltest certificate, scale integrations, scada integrations (IFS Manufacturing), same time second unit of measure, weigh differences management, scrap management, foreign trade and more…

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Every Detail for the Process Industry

Production, inventory management, quality control, health & safety, hr and many other processes have high standards in the industry. These standards bring to the industry specific requirements which IFS Cloud ERP offers in standard.

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Solutions for Electronic Part Manufacturers.

Out of the box solutions for the industry

FULLY INTEGRATED
Serial tracking, after delivery serial tracking, lot tracking, handling multiple parts at the inventory at the same time, service management, warranty management, kiosk workbench reporting, quality control and more…

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Food & Beverage Industry Solutions

IFS offers a deep functionality for the food & beverage industry.

INDUSTRY SPECIFIC SOLUTIONS
A quality management suite integrated with document management solutions which help companies to fulfill HACCP certification requirements. Second unit of measure and reverse structure especially for meat production. Full level traceability. Expiration date. EEFC (Earliest expire first consume) in production, shipment and all inventory transactions.

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Health & Medical Industry

An industry which has no tolerance for any mistake needs to be managed with a professional solution.

WHAT IFS OFFERS
Recipe (voluma/weight based) structures, batch balancing, traceability, quality control, quality management, integration capabilities with test and scada systems, health and safety and more…

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Machine & Machine Parts

Find the solutions to have control over your processes.

SOLUTIONS FOR ALL REQUIREMENTS
Standart parts, configuration based machines, project / prototype machines. All together in one systems. IFS supports mixed mode manufacturing

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Automotive

Process

Food & Bevarage

Health & Medical

Steel / Metal

Machine & Parts

IFS Manufacturing Solutions For Your Advanced Business Cases

IFS Module Chart

With IFS Manufacturing solutions, practical solutions can be offered to industry-specific production issues. IFS Manufacturing / Production solutions work in full integration with other modules.

IFS Module Chart modül tablosu diyagramı

IFS Manufacturing Module Features and Details

Material Resource Planning

MRP includes scenario-simulated Master Scheduling for taking IFS Demand Planning forecasts and planning products, including timephased safety stocks. It can also be calculated from the main program using IFS Resource Requirements Planning . The product requirements in the main program are broken down into requirements for components and semi-finished products using IFS Material Requirements Planning . Finally, a more detailed capacity calculation can be done by resource group using IFS Capacity Requirements Planning.

Sales and Operations Planning

IFS Sales & Operations Planning (S&Op) enables companies to create and maintain a monthly aggregate plan from multiple company perspectives, including sales, finance, capacity, sourcing and inventory. The solution integrates with operational capabilities to collect and accumulate historical data as well as forecasts and open claims. Capacity requirements are calculated and scenario-based planning is supported.

Visual Planning and Scheduling

Visual Planning and Scheduling (Product Visualization) optimizes your production schedule using limited or unlimited capacity. The graphical presentation of the plan makes it easy to identify potential capacity bottlenecks or material shortages. The interactive design allows you to directly intervene and quickly resolve capacity or material shortages. The solution also provides sorting support, setup optimization, and the ability to group transactions that share similar features into blocks. 
IFS Production Visualization supports planners and management in operational work. This out-of-the-box configurable solution provides up-to-date information on the current state of production from a resource (machinery and labor) and finances. It is more than just a graphical visualization tool. IFS Production Visualization also works as a basis to initiate necessary work in supporting your production processes. The viewer also comes with auto-refresh functionality that provides real-time tracking of your production.

Configure To Order

Configuration Management provides strong support for configured products. It offers powerful functionality to handle complex material flows of multiple parts that can be combined in millions of combinations. Instead of using a part number for each unique combination, you use a configurable base item number that makes it much easier to maintain and control products and their possible variations. With IFS Custom Configuration, the attribute and possible values ​​of each attribute are defined and maintained for each base element. It allows you to manage and simplify the make-to-order process from advanced make-to-order (MTO) to simple assemble-to-order (ATO) including multi-level fixed (DOP) construction possibilities.

Discrete Manufacturing

IFS Discrete Manufacturing provides a comprehensive solution that supports the production process from work order requests to receipt of finished products. The solution includes material compliance checks, operations planning, evaluation of tools and workmanship, integrated quality management and analysis. Reporting of operations or material processes can be done in different ways using interfaces tailored for specific situations, such as barcode readers or operator terminals.

Process Manufacturing

IFS Process Manufacturing (Batch Production) supports recipe/formula based production commonly encountered in the food and beverage, pharmaceutical and chemical industries. The solution includes full traceability from raw materials to intermediates and finished products. Batch balancing helps to more easily handle batch size constraints on many levels. Arrangement based on product features reduces the cost of relocation. IFS Batch Manufacturing supports quality management including control plans and analyses, catch weight and multiple units of measure.

Mass Production

It increases your productivity by reducing or even eliminating processes in the production process. IFS Mass Production supports Kanban, no-order pickup, batch production with lot/lot and batch tracking, as well as rate-based production schedules, automatic consumption and mass consumption operations. Schedules can be created manually or automatically from MRP / Master Scheduling and can cover multiple production lines. Order packages can be created and printed. Calculation, simulation, execution of manual cards and fully electronic Kanbans are supported. Combined with IFS Planning, you can create a hybrid push/pull system using material requirements planning (MRP) to create production line schedules, plan supplier schedules, and size Kanban circuits. kanbans, triggers calls based on actual requirements. Card management functionality greatly simplifies change management, counting and tracking for manual card circuits.

Workbench Reporting

IFS Workbench Data Reporting is an efficient and easy-to-use way for your staff to quickly report on production information. It gives the status of your operations, the amount of products produced and scrapped, and operator hours accumulated.
With IFS Workbench Data Reporting, laptops, mobile phones, barcode readers etc. in the production system. With the help of various equipment such as workshop data is collected automatically. The main customer for the operator is the workshop bench, which contains everything he needs for his daily workshop. The system provides the operator with tools, material, manuals, structures followed, resources assigned, etc. Provides all relevant information such as The system also provides support for simultaneous operations per staff and concurrent staff per operation. In addition, recording and follow-up functionality are supported in case of outage. If IFS Time & Attendance Notification Management is installed, the system integrates the workshop reporting time and time & attendance data confirmation functionality. 

Demand Forecasting

IFS Demand Forecasting solution enables you to plan visually with the help of graphical presentations. Highly collaborative, graphical and interactive, it is one of the most sophisticated and easy-to-use forecasting tools in today’s markets. It helps you create short and long term forecasts / demand plans for sales planning, budgeting, master planning and stock control. Provides strong support for new and spare parts. It has advanced integration with Master Scheduling and Sales & Operations Planning.

Multi-Site Planning

IFS Multi-Site Planning provides integration in a multi-site and legal entity supply network. Forecasts and actual demands are collected at the end point of the supply chain, converted into time-phased supply plans and transferred to external suppliers or internal production sites. Thus, integration between sites is increased, stocks are reduced and customer service is improved. It provides efficient and simultaneous planning of all sites within a planning network. Multi-site scheduled parts are scheduled simultaneously at all sites in the planning network. Distribution orders provide immediate transmission of inter-regional demand and supply during the planning process and are used throughout the multi-site product structure for multi-site planned parts.

Inventory Replenishment

IFS Inventory Replenishment provides standard replenishment capability. It groups parts by frequency, ABC class, and life cycle. It supports different inventory planning by setting parameters such as service level rather than individual parts. It also makes replenishment more agile by providing multiple planning strategies such as economical order quantity, service level based safety stocks and special models for handling heavy parts. IFS Inventory Refresh plans and refreshes inventory levels more accurately. A number of inventory control methods have been added to the Inventory section. Some of these methods require IFS Demand Forecasting to work. This component provides powerful, efficient and accurate management of parts.

Warehouse Management

It helps you manage the entire storage process, from product purchase to product receipt. The solution supports traceability, shelf life management, consignment stocks, shipping units, suggesting locations, and various reservation options. Warehouse activities are largely business-oriented, barcoded and reported with handheld devices for efficient and real-time operations. The component also provides a basic solution for reorder-based scheduling and automated work order requests. Material demands are used for the internal consumption of the material in stock. The solution provides support for standardized integration between trading partners using GS1, including support for GTIN (Global Trade Item Number) and SSCC (Serial Shipping Container Code). Also, its stocks are in remote places,
It handles all aspects of material handling and traceability, from standard stock storage units to lot-controlled and serialized products. Attributes such as part ownership, condition, shipping units, and/or specific part attributes are important considerations for properly managing your inventory. The storage solution also includes solutions for shipments and inbound pickups.

Product Estimate Management

IFS Product Estimate Management supports manufacturing companies in making complex price estimates to determine the best possible bid price for a product when submitting quotes. We use the embedded IFS CRM solution to improve the collaboration between technical sales support and sales representative in the back office. Enhanced cost and backlog functionality allows users to determine whether a product can be produced or marketed at a profit. 

b2b Portals

IFS b2b Portals allow you to communicate with evaluated and approved subcontractors to handle the service and maintenance outsourcing tender process through a collaboration portal. You can compare offers more easily, get better prices and cut administrative costs. Even just entering the information once improves data quality. Winning contractors gain access to detailed instructions and report information on the implementation of the work through the portal. In this way, all data related to the completed job can be accessed from a single location.

Quality Management

IFS Quality Management lets you define control plans, test and inspection instructions, standards for parts, suppliers or manufacturing processes. It is based on four functions:

– Failure Mode Effect Analysis analyzes the potential effects of failure and determine what control mechanisms are worthwhile

– Control Plans provide control mechanisms that reduce the causes of potential failures, increasing the probability that causes will be detected if they do occur

– Statistics Process Control ensures that your processes are reliable, by distinguishing common causes of process variation from special causes

– Material Review Board is a specific functionality for handling the disposition of defective material

Document Management

With IFS Document Management, the emphasis lies where it should be: on the user and the business. In practice, our solution becomes a natural extension of the software with which most users are familiar. They can access the right documents swiftly and smoothly using whichever interface they prefer, be it Microsoft Windows or a web browser. Indeed, 90 percent of IFS Document Management users need no more than 10 minutes of training to get going, while specialists get a powerful tool that handles complex tasks. Who said you couldn’t have the best of both worlds? IFS Document Management is an integral part of IFS Applications, which is comprised of components that work independently of each other in an open, agile program architecture. As a result, they can quickly and easily be combined, modified, and upgraded to meet the needs of your company as your business develops and markets change. IFS Document Management can also operate as a stand-alone application, independently of other components in IFS Applications, and can be smoothly implemented without disrupting everyday operations.

Some IFS Insider Videos

Sequence Operations using Visual Planning in IFS Manufacturing

Verify Materials Using Visual Planning in IFS Manufacturing

Create Operation Block using Visual Planning in IFS Manufacturing

Verify Labor and Machine Loads using Visual Planning in IFS Manufacturing

New Concept Demand Driven MRP (DDMRP) in IFS Cloud Manufacturing

Create and Connect Non Conformance Reports in IFS Manufacturing

About IFS Applications

Complete Solutions

IFS Applications is a complete solution that helps you connect to the future for your industry, business and people. With its component-based architecture, you decide which deep industry functionality your business and your people need to excel. Explore the possibilities.

Software built for your industry, to run your way

IFS Applications is designed to optimize operations today for better outcomes now and in the future. Whether your business is asset intensive, product oriented or service centric, IFS Applications works the way you do. A great solution fit and outstanding user experience help you better serve customers, engage your staff and stand out from the competition.

This is IFS Applications

IFS Applications is designed to optimize operations today for better outcomes now and in the future. Whether your business is asset intensive, product oriented or service centric, IFS Applications works the way you do. A great solution fit and outstanding user experience help you better serve customers, engage your staff and stand out from the competition.

Mobile Solutions

Real time business mean it’s critical that lines of communication remain open and information can flow freely. Our mobile solutions cater to a variety of contexts – from the ability to experience the full power of IFS on any mobile device, to specialized apps that let you get work done even when offline.

User Experience

Our new user experience, IFS Aurena, offers a consumer-centric, customizable interface that allows you to foreground the information that’s most important and work in the way that suits you best, from any device.
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